Prototype Design & Development

Unmanned
Systems.

The catalog doesn't have what you need. Off-the-shelf doesn't cut it. Let's go from concept to hardware in weeks not years then refine around your feedback until we get it right.

UAS / UGV / USV / c-UxS
Platform Classes
Fixed-wing, rotary, ground, and surface platforms across all weight classes and mission profiles.
Rapid Iteration
Concept to Hardware
Weeks from operator brief to physical prototype. Feedback loops built into every phase of development.
CAGE + NDA-Ready
Defense Qualified
CAGE registered, FAR/DFARS compliant, and structured for sensitive program requirements.

// Primary Focus

Built for the
Unconventional.

Irregular requirements don't fit catalogs. Acquisition timelines aren't fast enough. We exist for operators and technical staff who need highly specific, reconfigurable platforms developed at the pace of operations — and a partner who stays engaged through fielding.

The requirement changed.
The timeline didn't.
That's the environment we're designed for.
01
Mission-Specific Platforms

Engineered around your exact payload, environment, insertion profile, and signature constraints. No compromises from a commercial product line.

02
Rapid Concept Iteration

Weeks from brief to hardware. We compress the concept-to-prototype loop so operators evaluate real performance, not slides.

03
Flexible by Design

Modular architectures and open interfaces let your platform evolve with the mission set. Swap payloads, update autonomy, change form factor — without starting over.

04
Operator in the Loop

Operator feedback shapes every design gate. The people using the platform drive it throughout development — not after the fact.

Direct engineer access  ·  Zero procurement drag  ·  NDA-ready from day one  ·  Cleared personnel available

Brief Us

// Capabilities

What We Build

End-to-end prototype engineering — from napkin sketch to test-ready hardware — with an integrated team of mechanical, electrical, and software engineers.

CAP — 01
Concept & System Design

Requirements analysis, system architecture, trade studies, and preliminary design reviews. We turn mission needs into buildable specifications fast.

CAP — 02
Mechanical Engineering

Airframes, hulls, and ground vehicle structures. CAD, FEA, rapid prototyping, composite fabrication, and precision machining all under one roof.

CAP — 03
Avionics & Electronics

Custom PCB design, sensor integration, power systems, RF/comms, and embedded firmware developed to MIL-SPEC tolerances.

CAP — 04
Autonomy & Software

Flight control, path planning, computer vision, sensor fusion, and GCS development. Tested on open and proprietary stacks.

CAP — 05
Systems Integration

Payload integration, interface control, subsystem verification, and full system testing in operationally representative environments.

CAP — 06
Test & Evaluation

Formal test planning, data collection, post-mission analysis, and iterative refinement. We don't hand off — we prove performance.


// Customers

Who We Work With

Government and commercial customers united by a need for speed, specificity, and a partner who actually delivers.

Government & Defense
DoD & Federal Agencies

We support DoD programs, national laboratories, and federal agencies requiring rapid prototype development under FAR/DFARS-compliant contracting. CAGE registered and NDA-ready from day one.

  • SOCOM, JSOC, and component commands
  • Army, Navy, USAF, USMC rapid equipping
  • DARPA & AFRL prototype programs
  • DHS & border security applications
  • National labs & research institutions
Commercial & Private
Industry & Private Sector

From early-stage startups to established primes, we serve commercial customers who need fast, credible prototype hardware to win contracts, close investment rounds, or prove out novel technology.

  • Defense prime contractors & subcontractors
  • Aerospace & industrial OEMs
  • Venture-backed UAS & robotics companies
  • Energy, infrastructure & logistics operators
  • Academic & research partnerships

// Process

How We Operate

Speed and rigor are not opposites. Our process delivers first hardware fast — then iterates to spec. Every phase ends with a customer touchpoint before we move forward.

Phase 01
Requirements & Kickoff

A structured requirements workshop to capture mission context, interface constraints, budget, and schedule. We design to your operational reality, not a generic spec template.

Phase 02
Design & Review

Preliminary design, trade studies, and a critical design review before fabrication begins. You review and approve — no surprises when hardware arrives.

Phase 03
Build & Integrate

In-house fabrication, sourcing, assembly, and subsystem integration. Weekly build updates with photos and logs shared directly with your team.

Phase 04
Test & Deliver

Ground and flight test, data packages, and operator handoff. We can embed on-site for initial fielding — and stay on retainer for the next design iteration.


// Platform Domains

What We Field

01 Unmanned Aerial Systems UAS
02 Unmanned Ground Vehicles UGV
03 Unmanned Surface Vessels USV
04 Autonomous Payloads ISR / EW
05 Ground Control & C2 GCS / C2
06 Counter-Unmanned Systems c-UxS

Multi-Domain Expertise

Badger Robotics designs and builds across all unmanned platform classes — integrating mechanical, electronics, and autonomy into cohesive systems optimized for the operational environment, not the lab.

Fixed-Wing Rotary VTOL Swarming Wheeled UGV Tracked Legged Rigid Hull Semi-sub EO/IR SAR SIGINT Loitering Munition Mission Planning SW Data Links

// Contact

Start a Conversation

Location Michigan, USA
CAGE 0QHA6
SAM.gov Registered & Active
Vulcan Registered & Active
All inquiries are treated with strict confidentiality. Whether you have a mature requirement or a rough concept sketch, we're ready to talk. NDA can be executed same-day.